Contractor Training • Spring 2026

Deep Lock:
What It Means &
Why It Matters

Learn the two-component polyurethane soil stabilization process from the ground up — so you can confidently estimate, sell, and deliver projects that double your average job revenue.

~88 minutes Spring 2026 Andy Powell, VP of Sales
DEEP LOCK Two-Component Soil Stabilization STRUCTURE / SLAB DEPTH
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Revenue Per Job vs Single-Component
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Warranty on Deep Lock Jobs
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New Market Segments Unlocked
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Starting Price Point

Your Instructor

Andy Powell

Andy Powell

VP of Sales, Alchatek

Andy Powell leads Alchatek's contractor sales and technical training programs. In this session, he walks you through everything you need to know about Deep Lock — from the science behind two-component polyurethane to real-world project math, equipment requirements, and field techniques.

This training is built for contractors who already understand single-component poly lifting and want to add the most profitable service in geotechnical repair to their portfolio. Andy covers real job numbers, actual project case studies, and the step-by-step process to start selling and delivering Deep Lock work.

Two-Component Technical Expert
NASA Stennis Project Lead
$1M+ Projects Delivered

Why Deep Lock

What You Get When You Add Deep Lock

Here's what adding Deep Lock to your business actually gets you — in revenue, capability, and competitive positioning.

01

Double Your Revenue Per Job

Deep Lock projects typically price at 2–3x what single-component poly lifting brings in. A loading dock that earns $1,890 with lifting alone becomes a $3,690 job when you add soil stabilization.

02

Deliver a Permanent Fix

Two-component foam is a thermoset — once it cures, it never changes shape. That permanence means your work lasts, your callbacks drop, and you can back every job with confidence.

03

Become a Full-Service Contractor

Without Deep Lock, you're a one-trick pony. Adding soil stabilization lets you handle the complete scope — lift the slab AND fix the root cause — so customers don't need to call someone else.

04

Open 30+ New Markets

Roadways, bridges, industrial facilities, DOT contracts, commercial buildings, residential foundations — Deep Lock opens doors that single-component foam simply can't enter.

Inside the Session

Training Highlights

Why Learn Deep Lock
Why Learn Deep Lock
How Deep Lock Works diagram
How It Works
NASA Stennis Space Center
NASA Stennis — $1M+ Project
Deep Lock Tools DCP
Deep Lock Tools & Equipment

Session Walkthrough

What You'll Learn, Step by Step

Andy walks through every aspect of Deep Lock — from the business case to field execution. Here's the full roadmap of what this training covers.

0:00 – 5:00

Why Learn Deep Lock?

Andy opens with the business case: Deep Lock doubles your revenue per job, gives you a 10-year warranty to sell against competitors, makes you a full-service contractor, and opens 30+ new market segments. If you're only doing single-component lifting, you're leaving money on the table.

Why Learn Deep Lock slide
Slide The four key reasons every contractor should add Deep Lock
5:00 – 15:00

The Loading Dock Example — Real Numbers

A concrete loading dock scenario breaks down the math: a 10′×10′ slab that's sunk 2 inches needs lifting (single-component, ~$1,890). But the soil underneath is the real problem. Adding Deep Lock soil stabilization brings the total to $3,690 — nearly doubling revenue on the same job, with a warranty that justifies the price.

Loading dock job site Andy presenting the math Loading ramp before/after
15:00 – 25:00

How Deep Lock Actually Works

The technical core: you drill through the slab, drive pipes into the soil below, and inject two-component polyurethane. The foam expands to fill voids, compact loose soil, and create a permanent structural mass. Unlike single-component, two-component poly is a thermoset — once cured, it never changes shape, regardless of temperature or moisture.

How Deep Lock works diagram Andy explaining at the whiteboard Soil void cross-section
25:00 – 35:00

NASA Stennis Space Center — The $1M+ Project

Andy shares the flagship Deep Lock case study: NASA's Stennis Space Center in Mississippi. A massive facility with 3,721 injection points, completed over multiple phases. This single project generated over $1 million in revenue and demonstrated Deep Lock's capability at industrial scale.

NASA Stennis Space Center site Andy presenting the case study NASA facility injection work
35:00 – 45:00

Fire Station Example — Comparing Costs

A practical comparison: a fire station project where Deep Lock soil stabilization cost $6,000 versus $14,400 for traditional methods like compaction grouting. Deep Lock delivered the same structural result at less than half the cost — making it an easy sell to facility managers and municipalities.

Fire station project site Andy breaking down the costs Fire station project detail
45:00 – 55:00

Applications — Where Deep Lock Works

Deep Lock isn't limited to commercial slabs. Andy covers the full range: roadways and highways, bridge approaches, commercial and industrial buildings, residential foundations, loading docks, warehouse floors, and DOT/municipal contracts. Each application has its own pricing dynamics and sales approach.

Roadway stabilization project Andy covering applications Bridge approach project
55:00 – 65:00

Success Stories — Hawaii & Idaho

Two remarkable case studies: In Hawaii, Deep Lock stabilized the soil under a 3-million-pound house that was sinking into volcanic soil. In Idaho, a contractor went 90 feet deep — the deepest Deep Lock project on record — to stabilize a foundation over an old mine shaft. Both projects demonstrate that Deep Lock can handle situations no other method can touch.

Hawaii project with equipment trailer Daycare center stabilization Success story project site
65:00 – 80:00

Equipment, Grid Patterns & Estimating

The practical field guide: what equipment you need (DCP — Dynamic Cone Penetrometer, borescope, standard injection rig), how to lay out grid patterns for injection points, spacing guidelines, and how to estimate material quantities and pricing. Andy covers the estimating formula so you can quote Deep Lock jobs confidently from day one.

Deep Lock Tools DCP slide Estimating Guidelines slide Ground Penetrating Radar slide
80:00 – 88:00

Q&A and Next Steps

Andy takes questions from the group covering common objections, pricing strategies, and how to position Deep Lock alongside your existing poly lifting services. The session wraps with clear next steps for contractors ready to start offering Deep Lock in their market.

DCP field testing crew Andy fielding questions Deep Lock equipment trailer

Session Gallery

More from the Training

Ground Penetrating Radar diagram
GPR Technology
Estimating Guidelines
Estimating Guidelines
DCP testing in the field
DCP Field Testing
Deep Lock equipment trailer
Equipment Trailer

Full Recording

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88 MINUTES

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Deep Lock Training Series

This is one of seven sessions in the Deep Lock Contractor Training Series. Explore the full program to build your technical skills and sales confidence.

Fill out the form above to access this session's recording. Our team will get you in touch with an Alchatek partner as soon as possible.